Menu Guidelines Links News Download Wish List Educational Robots Tomy Toy Bots Other Toy Robots My Robots
Boxes Controller Manuals Posters Repairs          
Omnibot 5402 ® / TR5000 ® Disassembly Procedure

This process Addresses the Mechanical Disassembly of the Robot and does not address the Electronics. Accompany this Procedure is additional pictures that you can expand to see more details as needed. This Robot has IC's and Transistors and are of the earlier designs. Static discharge can damage the electronics. It is recommended that you have and use a Static grounding wrist strap.

Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge
Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge

Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge
Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge

1. Open the rear door and remove the battery retainer and the large 6 V 4 AH DC rechargeable battery and the two small AA battery's. Close the door.

Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge

2. Remove the six screws from the back of the robot, and spread it apart slowly and about (1 inch). (BE CAREFUL)


Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge

3. Turn the robot on to his back make sure that the head is free and not supporting the robot, then remove the six screws from the bottom of the robot keeping the base and housing together. Keep these longer screws seperate to reinstall the base.

Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge

4. Separate the bottom base slowly from the housingfrom the robot removing the (3) four seperators.

Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge

5. Seperate the front from the rear housing just enough to remove the head from the housing.


Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge

6. Unplug the head and put it aside.

Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge

7. Remove the right and left arms and place them on the table.

Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge

8. Unplug the rest of the wires from the front and rear housing and seperate the housing.


Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge

9. The robot is disassembled. To reassemble reverse the procedure.

Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge
Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge

The following Pictures of the Omnibot 5402 ® / TR5000 ® is for Clarification of the Assembly

Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge
Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge
Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge

Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge
Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge
Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge

Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge
Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge
Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge

Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge
Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge
Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge

Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge
Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge
Omnibot 5402 Robot
Omnibot 5402 Robot
Click to Enlarge

There is no warrenty expressed or implied with this procedure. By using any information from this web site, you agree not to hold responsible this site, me, nor any of its representatives, for any injuries and/or damages, both physical and/or psychological, that may arise from the use and/or misuse of anything derived from this site. The user further agrees that such information/pictures does not constitute any guarantee of accuracy, safety or reliability, and that cannot be held responsible for any way. The user agrees to proceed at their own risk.


Source: My Collection - Updated 10-31-2019